You are currently viewing Problem-Free and Reliable Second and Third Shifts That Will Increase Your CNC Productiveness

Problem-Free and Reliable Second and Third Shifts That Will Increase Your CNC Productiveness

Maude Desjardins
by Maude Desjardins.

Final up to date on Nov 15, 2023 9:57 AM

Posted on Nov 15, 2023 8:57 AM. 7 min learn time

Go full throttle and hold the chips flying! 

Machine outlets sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful technology in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is troublesome, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate who’s keen to work evening shifts feels nearly like a miracle. However in right this moment’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic answer that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Answer replicates the actions of a human operator on a CNC machine in essentially the most intuitive and versatile methods. The system displays the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns elements, begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the packages in any manner; exterior modules handle the communication between the CNC machine and the robotic.

Machine Tending Solution_full cell_01 (1)-2

This non-invasive methodology has a number of advantages.

  1. Appropriate with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
  2. Standardized know-how that facilitates data switch and coaching.
  3. Deployment inside a number of hours. There is no such thing as a manufacturing downtime.
  4. Non-invasive answer means no guarantee voidance. It’s risk-free.
  5. No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
  6. Seamless transition from automated to guide half feeding to simply handle small portions.

Preserve uptime with streamlined configurations

Machine tending purposes are advanced. The movement required is intricate in an effort to keep away from collisions with the delicate machining gear. This complexity makes it troublesome for each newcomers and skilled customers to program and redeploy shortly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by means of a sequence of steps. The configurations embrace pictures for visible steerage and to help the event of worker experience and autonomy.


Program Template Generator Function

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending purposes, Robotiq’s engineering crew has developed complete options to automate the duty checklist creation course of in machine tending packages. This function removes the necessity for customers to consider the logic and checklist of steps behind a machine program. After this system is mechanically generated, the consumer merely must observe the method and fill within the required info. 

Choose the CNC machine kind and gripper configuration.

Effortlessly generate the checklist of duties based mostly on earlier choices.


Sensible Transfer Function

Instructing trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer function. Educate as much as 10 waypoints and set a protected fly zone by manually transferring the robotic to every place. Producing optimized robotic motions with out collisions is finished in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently educate the robotic and construct dependable packages.

Educate waypoints and set a protected fly zone.


Increase machine runtime and ROI

By using a robotic to provide elements persistently, the runtime of machines might be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but in addition eliminates the danger of human errors generally related to repetitive and monotonous duties.

Compared to guide tending, using a CNC machine with a robotic system is 4 occasions more cost effective. The Robotiq Machine Tending Answer allows machine outlets to quickly recoup their funding in CNC machines.

Empower your workforce

Counting on expert operators to feed elements to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of staff want employers who present fashionable units like robots to boost their duties. The Robotiq Machine Tending Answer has made automation accessible to companies of all sizes, overturning the assumption that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store house owners can acquire essential aggressive benefits, significantly when expertise retention is a worldwide problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Answer.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Answer in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!


Leave a Reply